Automatic Blister Packing Machine Model: LI-MAC 40+ design of the machine is ergonomic used for both the Cold Forming (ALU/ALU) and Thermo Forming (PVC/ALU) blister packs. This machine is suitable for Large production batches in pharmaceutical industry. We have used the best ideas from the past and developed with the future. The main movements are mechanical and pneumatic, all the control systems used in the equipment are the best in the electronic market
 

CONSTRUCTION OF THE MACHINE

The basic machine body made of mild steel chassis with SS 304 frames welded and bolted from a rigid frame device structure on which various modular stations are mounted in balcony design. All the drive component and extensive cabling are located behind and inside the machine the various stations of the machine are controlled by the centrally mounted spline shaft driven by Main motor. There are two servo motors for operating the Indexing and the feeding system of the machine. The Feeding is done by Product Transfer Roller (PTR) for Alu/Alu Blister accurately. The entire machine is mounted on the six height adjustable studs so that the entire area below the machine is easily sanitized. The machine will be properly guarded to ensure operator safety. The cantilevered modular stations adjustments are accessed from the front side of the machine. The format parts are very easy to mount and dismount and are achieved using minimum tools and tackles. A complete set of changeovers can be achieved in less than 30 minutes with minimum operator fatigue.
 

SALIENT FEATURES

• Packing Speed: 40 Cycles/min for Thermo-Forming. 35 Cycles/min for Cold-Forming.
• Feeding System: Auto feeding system by PLC Logic with pneumatic combination.
• Servo Drive Indexing: Servo web indexing by rigid PLC Logic.
• Operator Interface: User friendly HMI touch screen (Human machine interface).
• Pneumatic Operations: Festo make for fast response, oil free, minimum wear and tear, easy maintenance and universal availability of bought outs.

PACKAGING MATERIALS

Base Material: PVC / PVC-PVDC / ACCLAR / TRIPLEX / PP / ALU-ALU (OPA).
Lidding Material: Aluminium with Heat Sealable Lacquer Coating.
 

UTILITIES REQUIREMENT

• Compressed Air: 16 CFM dry air having minimum pressure 6.0 kgs /cm2
• Water Cooler: 120 Liter/Hour. Temp. 15 ± 2 C
• Electrical Power: 6.5 KW, 415 V ± 10%, 3 Phase + N + E
• Earthing Cable: Copper, 2.5 mm2 (Minimum)

LODHA brings you comprehensive range of high speed PVC-ALU blister packing machine. Our automatic blister packaging machine utilized for packaging of the tablets, capsules in a blister pack. Our world class quality, reliability, performance and cost-effective range makes our machines ideal choice for pharmaceutical industry of any size.
 

PROCESS OPERATION:

• LI-PA240 is a machine model with continuous operations of forming station, feeding station, sealing station and printing station. Whereas punching station is of intermittent nature.  Product capacity of the machine depends on the product characteristics, pack layout and on type of feeding device. 
• PVC film is generally used as base film and Aluminium foil with heat sealable VMCH coating as lidding film.
• Batch code printer, Inspection Camera and Inline perforator are the accessories, which can be mounted on the machine.
• The blister cavities are formed on the PVC/PVDC film web by vacuum processes.
• This blister formed web moves over the web guide track and at this station the products are fed into the individual cavities.
• The formed web along with the tablet or capsules moves towards a sealing station, where it is fused to the aluminium foil, which is drawn from an aluminium reel – feed station.
• The punching tool punches out the specified pack, which is transferred to the out-feed conveyor.
• Products to be packed on the machine are specifically pharmaceutical products such as Tablets and Capsules. Different type of products can be fed into the blister formed cavities on the formed web over the web guide track at the feeding zone.  

OPTIONAL FEATURES:

• Batch code letter embossing attachment
• No fills detection and rejection system
• Print registration control for PACK TO PRINT
• Poly - carbonate guard

PACKAGING MATERIALS:

Base Material: PVC, PVC/PVDC, PVC/AL/OPA, ACLAR
Lidding Material: Aluminium with heat sealable lacquer or PVDC coating, Glassine paper.
 

UTILITIES REQUIREMENT:

• Compressed Air: 14 CFM dry air having minimum pressure 6 kgs /cm. sq.
• Water Cooler: 7-9 Liters / Minute at min. Capacity 1200 K.cal / hour.
• Electrical Power: 7.5 KW, 380 - 415. AC, 50 hz, 3 Phase + N+E.
• Earthing Cable: Copper, 2.5 mm2 (Minimum)

Fully Automatic Linear Tube Filling & Closing Machine Model: LI-TF is having applications for metal, plastic, polyfoil and laminate tubes with cassette infeed system. This linear tube filling machine is designed and constructed according to the highest technology standards to guarantee the maximum productivity and quality. Equipment complies according to cGMP standards and therefore suitable for sterile rooms and laminar flows. Easy changeover without tools in very less time. A mechanical lifting mechanism or run by a servo motor (upon request) controls the lifting and descending of the tube according to the fill product characteristics. Excellent access for cleaning and maintenance.

We offer a wide range of Automatic Linear Tube Filling Machines for the Cosmetic, Food, Chemical and Pharmaceutical Industries as per our standard models or according to customer’s specific requirements. Our machine designed to fill Single tube large and small, side by side, dual product. Our machine sealing types include: Aluminium crimping and folding, hot air sealing for plastic and laminates. Our machines can be customized to fit your production needs.

Tube filling machines are manufactured in order to fill ointments, toothpaste and other material in a plastic tube. The tube fillers are a reliable and accurate filler system that offers clean filling of the tube at optimum speed. The role of tube filler is to measure the parameters for quality filling of tubes. The application of tube fillers is that it can be used in different manufacturing companies where the products are kept and supplied in tube form. Usually, the tube filling machine is present in pharmaceutical, food, and construction item manufacturing industries. As there are different roles played by fillers of the tube, here is everything you need to know about the tube filling machines.

Advantages of Tube Filling Machine :

The Tube filling machines are used by the industrial manufacturers, as the rapid speed of the machine is an advantage in filling up products like creams and lotions in tubes, quickly. As the machine has rapid motion the production efficiency also increases. Another advantage of the tube fillers is that they are filled manually, so that tube producers get high fluctuations in the amount of filling process. The beneficial feature of the filling tube equipment is that by using the machine, the company decreases the production cost and the machine also deducts the labour workload, as well as the easy operative feature, allows the user to access the machine without learning any brief mechanism. The Tube fillers are also used to reduce the wastage of products as the leftovers of the product are collected by the machine and is used in another tube.

Salient Features of Linear Tube Filling Machine :

• The speed of the machine is 60 to 120 tubes per minute. It will vary depending upon the size and type of product the tube.
• It can fill up from 3 ml to 200ml of cream/Ointment.
• It can seal/close Lami tube up to 40 mm diameter and Aluminium tubes up to 28 mm diameter.
• It will have oval race track with Aluminium tube holder. 
• The indexing system will be of Ferguson type oil immersed.
• The body is fully enclosed from all sides.
• The machine will be cladded with pre-buffed SS sheet.
• Over load clutch protection of Conveyor.
• Provision for bar code reading. If required.
• All stationary parts above table top will be in SS 304.
• A variable frequency drive for changing the speed of the machine will also be provided along with the machine.
• The machine will have PLC of Allen Bradley make and touch screen HMI.
• All cams will be hardened and generally all shaft will be supported on bearing.
• The Pneumatics will of Festo, Electricals of Siemens and sensors will of reputed brand from Europe.
• All the door will have safety switch and only 24V DC power will come out of the machine. Even the cassette motor will also operate at 24V DC power.

LI-STF model is very cost-effective filler providing many features. The design of the Machine is ergonomic, easy to handle and maintain for operators. It incorporates a full-size opening of the front guard with excellent access for maintenance and change-over and an improved Tube orientation system that guarantees even better accuracy. The machine is mainly mechanical and therefore, easy to operate and maintain.
LI-STF model is designed to fill and seal Plastic and Laminated tubes. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. This machine model is widely uses for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
 

PROCESS OPERATION:

Our machine model body is constructed with mild steel angle and plates duly painted to smooth finish and outer covered to Stainless Steel covers. The filling area contact parts made of Stainless Steel 304 quality steel including the hopper. The filling mechanism is mechanically driven with a positive suction pump assembly. syringe can be provided as per the fill volume of different variants one with each machine. No tube no filling process sensors connected to a pneumatic cylinder which enables filling only when the tube is sensed at the filling area. All pneumatic cut off device ensures clean cut off and ensures weight accuracy at all times.
The heating of the Lami or the Plastic tubes is done by a standard heater which has a capability of attaining max temperature up to 700°C during constant air flow is on. At the heating section the tube is lifted inside the heater part by which only the area to be sealed is heated without affecting the filled material. The sealing of the Lami and the plastic tube is done in a single station with pneumatic jaws which has provision of holding no in its made pockets. After the sealing the trimming if also done by pneumatic blades to give the tube a smooth finish.
Batch types of numeric 0 to 9 are provided with the machine extra types can be bought on request.
 

SPECIAL FEATURES:

• Manually Tube feeding
• Rotary type & compact design
• Filling range 5 gm to 50 gm
• Filling accuracy ± 1 %
• Correct & uniform filling
• No tube No Filling Mechanism
• Tube sealing, coding & cutting by Pneumatic cylinder
• Hot air system for tube sealing by leister heater & blower
• Batch coding Number (Male or Female) also available
• Tube cooling by water pump to circulate water outside tube portion for improve sealing quality.
• Quick changeover for Combo Models
• No tails are occurred after filling time
• All the contact parts in S.S. 304/316/316L as per your requirement
• Production counter available on control panel to indicate number of tube filled
• Lower maintenance requires
• Automatic tube ejection.
• All pneumatic parts of “Janatics”, “Festo” or “Spac” make

OPTIONAL ACCESSORIES:

• Jacketed Hopper with Stirrer
• Automatic Tube Orientation System
• Extra Size Syringe Set
• Air Compressor

LI-STF A is very cost-effective aluminium tube Filler providing several features. The design of the machine is ergonomic, easy to handle and maintain for operators. It incorporates a full-size opening of the front guard with excellent access for maintenance and change-over and an improved Tube orientation system that guarantees even better accuracy. The machine is mainly mechanical and therefore, easy to operate and maintain.

LI-STF A is designed to fill and seal Aluminium /Plastic / Laminated tubes. The machine is suitable mainly for pharmaceutical, cosmetic and food industry. Machine can be used for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
 

SPECIAL FEATURES:

• Manually/Automatic Tube feeding
• Rotary type & compact design
• Filling range 5 gm to 50 gm
• Filling accuracy ± 1 %
• Correct & uniform filling
• No tube No Filling System
• For Aluminium Tube Crimping done by mechanical
• Hot air system for tube sealing by leister heater & blower
• Batch coding Number (Male or Female) also available
• Tube cooling by water pump to circulate water outside tube portion for improve sealing quality.
• Quick changeover from aluminium to lami tubes
• No tails are occurred after filling time
• All the contact parts in S.S. 304/316/316L as per your requirement
• Production counter available on control panel to indicate number of tube filled
• Lower maintenance requires
• Automatic tube ejection.

High Speed Blister Packing Machine Model: LI-MAC 40+ design of the machine is ergonomic used for both the Cold Forming (ALU/ALU) and Thermo Forming (PVC/ALU) blister packs. This machine is suitable for Large production batches in pharmaceutical industry. We have used the best ideas from the past and developed with the future. The main movements are mechanical and pneumatic, all the control systems used in the equipment are the best in the electronic market
 

CONSTRUCTION OF THE MACHINE

The basic machine body made of mild steel chassis with SS 304 frames welded and bolted from a rigid frame device structure on which various modular stations are mounted in balcony design. All the drive component and extensive cabling are located behind and inside the machine the various stations of the machine are controlled by the centrally mounted spline shaft driven by Main motor. There are two servo motors for operating the Indexing and the feeding system of the machine. The Feeding is done by Product Transfer Roller (PTR) for Alu/Alu Blister accurately. The entire machine is mounted on the six height adjustable studs so that the entire area below the machine is easily sanitized. The machine will be properly guarded to ensure operator safety. The cantilevered modular stations adjustments are accessed from the front side of the machine. The format parts are very easy to mount and dismount and are achieved using minimum tools and tackles. A complete set of changeovers can be achieved in less than 30 minutes with minimum operator fatigue.
 

SALIENT FEATURES

• Packing Speed: 40 Cycles/min for Thermo-Forming. 35 Cycles/min for Cold-Forming.
• Feeding System: Auto feeding system by PLC Logic with pneumatic combination.
• Servo Drive Indexing: Servo web indexing by rigid PLC Logic.
• Operator Interface: User friendly HMI touch screen (Human machine interface).
• Pneumatic Operations: Festo make for fast response, oil free, minimum wear and tear, easy maintenance and universal availability of bought outs.

Automatic Strip Packing Machine Model LI-ST is designed with advanced features considering the needs of the Pharmaceutical Packng Industry. Automatic Strip Packing Machine delivered unmatched performance at a high speed and low maintenance. It is most suitable for the sealing of uncoated or coated tablets, capsules, or lozenges of different shapes and sizes in various materials such as aluminium foils, cellophane, polythene, or any other type of heat sealing material.

Strip Packing Machine Model LI-ST is equipped with PLC human interface and frequency converter. Along with its beautiful style, it is easy to operate and highly durable. Moreover, it is made as per the GMP standards.

This high tech strip packer machine effectively executes feeding, sealing, slitting and cutting simultaneously. As a result of its versatility and efficiency, labour cost is reduced, which ultimately leads to lower production cost. The automatic strip packing machine is specially designed for handling a wide range of products with high precision and speed. It has a robust construction as all the contact parts are made from Stainless Steel 316. The automatic strip packing machine is ideal for various heat sealable packing laminates. Moreover, it is very easy to replace the change parts of this machine. This advanced machine is a synonym of excellent performance and unmatched quality

The automatic strip packing machine is used for the quality packaging in the food and pharmaceutical industry. These automatic strip packing machines are built on advanced technology in order to fulfil the mandatory requirements of any pharmaceutical packing industry. These automatic strip packing machines gives high speed and uninterrupted performance at a low maintenance budget. These automatic packaging machines are the ideal choice of every pharmaceutical industry for sealing of different types of coated and uncoated tablets, capsules or lozenges of any shape and size by using different kinds of packaging materials like aluminium foils, polythene, cellophane and other efficient heat sealing materials that can be used to pack up tablets & capsules without affecting their properties. The beneficial feature of these strip packing machine is that automatic feeding, sealing, and cutting of the packets can be done simultaneously. This is a high-efficiency machine that decreases the production cost and can boost the production level of the factory. This automatic strip packing machine is multi-taskers which can handle 2-3 tasks on its own which will decrease the workload of the labourers. These automatic packing machines are easy to control, which means anyone can learn the operative mechanism of the machine instantly. The exterior of the machine is made up of solid stainless steel, which makes the machine rust-free. These machines can be dismantled easily, so cleaning and servicing of the machine is not an issue. The parts of these strip packing machines are easily replaceable. By using these automatic strip packaging machines, industries will not only get faster package sealing of products but on the other hand, they can also save a huge amount of labour cost.

SALIENT FEATURES OF AUTOMATIC STRIP PACKING MACHINE:

• Automatic Feeding, Sealing, Slitting and Cutting are done simultaneously. Therefore, its efficiency is high, meaning production cost is decreased due to reduction of labour cost.
• Automatic Feeding, Sealing, Slitting and Cutting
• Reduction in labour cost and reduced production cost
• Models in the range from 2 tracks to 10 tracks and 40mm to 300mm sealing width.
• Take off conveyors of various sizes for conveying strips
• Customised to different sizes and shapes.
• It can handle for different heat sealable packing laminates.
• Digital Temperature control.
• Electrical motor ideal for 415 V/ 380 V/ 3 PH/ 50 CS/ AC Supply.
• All contacts parts are SS316.
• PLC Control panel (Optional)
• In compliance with cGMP.
• The change parts can easily replace.

LODHA specially designed very cost-effective Tube Filling Machine providing several features for pharmaceutical, food, paint, beverages and cosmetic industry. The design of the Tube Filler Machine is ergonomic, easy to handle and maintain for operators. It incorporates a full-size opening of the front guard with excellent access for maintenance and change-over and an improved Tube orientation system that guarantees even better accuracy. The machine is mainly mechanical and therefore, easy to operate and maintain.

LI-STF model is designed to fill and seal Plastic and Laminated tubes. The Tube Filling Machine machine is suitable mainly for pharmaceutical, cosmetic and food industry. This filling machine for Tube model is widely uses for filling of cream, ointment, gel, paste, balm and other similar viscous products by means of a volumetric dosing system.
 

PROCESS OPERATION:

Our semi automatic tube filling machine model body is constructed with mild steel angle and plates duly painted to smooth finish and outer covered to Stainless Steel covers. The filling area contact parts made of Stainless Steel 304 quality steel including the hopper. The filling mechanism is mechanically driven with a positive suction pump assembly. syringe can be provided as per the fill volume of different variants one with each machine. No tube no filling process sensors connected to a pneumatic cylinder which enables filling only when the tube is sensed at the filling area. All pneumatic cut off device ensures clean cut off and ensures weight accuracy at all times.

The heating of the Lami or the Plastic tubes is done by a standard heater which has a capability of attaining max temperature up to 700°C during constant air flow is on. At the heating section the tube is lifted inside the heater part by which only the area to be sealed is heated without affecting the filled material. The sealing of the Lami and the plastic tube is done in a single station with pneumatic jaws which has provision of holding no in its made pockets. After the sealing the trimming if also done by pneumatic blades to give the tube a smooth finish.
Batch types of numeric 0 to 9 are provided with the machine extra types can be bought on request.
 

SPECIAL FEATURES OF TUBE FILLING MACHINE:

• Manually Tube feeding
• Rotary type & compact design
• Filling range 5 gm to 50 gm
• Filling accuracy ± 1 %
• Correct & uniform filling
• No tube No Filling Mechanism
• Tube sealing, coding & cutting by Pneumatic cylinder
• Hot air system for tube sealing by leister heater & blower
• Batch coding Number (Male or Female) also available
• Tube cooling by water pump to circulate water outside tube portion for improve sealing quality.
• Quick changeover for Combo Models
• No tails are occurred after filling time
• All the contact parts in S.S. 304/316/316L as per your requirement
• Production counter available on control panel to indicate number of tube filled
• Lower maintenance requires
• Automatic tube ejection.
• All pneumatic parts of “Janatics”, “Festo” or “Spac” make

Semi-Automatic Cartooning Machine Model LI-CM 60 works on the principle of pneumatic operated mechanical assembly in order to fold or unfold the cartons placed in the feeding tray and simultaneously vacuum will suck the cartons into the slot of main holder plates -upper & lower comprising change parts according to the cartons size. This machine model is ideal for handling blister packs, container pouches, droppers, ampoules, vials, bearings, film rolls, inhalers, soaps and wide range of bottles.

Then cartons move with the help of main drive assembly for further operation. Carton passes through required pneumatic operation & reaches to the out-feed assembly. Online printing & the arrangement of product to be placed in the cartons are optional.
 

PROCESS OPERATION:

The products and cartons are delivered to semi-automatic cartooning machine with the help of magazines. In order to make sure that the products are not damaged from the rough treatment, these cartons are handled in a very cautious way. The process starts with the cartons being picked up from the carton loader assembly after which they are opened in a progressive order. The base of the machine is then closed by the accessories and the items are loaded manually. As this operation reaches its conclusion, cartons are closed and put in the outfit. For the second phase, the products are shifted using the conveyor belts.